Category Archives: Bodywork

Details of bodywork for the car

Car 2 : Doors closed

Well we have been working away on the shut lines of the car the last couple of weeks, we weren’t happy with a banana in the sides of the body work, so we unbolted it all and played around with moving the panels.

Firstly we tried moving the tub forward as this was the biggest part we had changed. To get straight involved a 10 mm gap between the rear x member and the tub. This caused problems with appearance and also the door openings.

Next we tried 4 washers between the bulkhead and the outrigger on the near side. This allowed the tub to sit back fully with the doors shut but the bonnet wouldn’t close.

The final solution we came up with was to use 2 washers at the bulkhead and also space the near side wing a little, this allows for good door gaps, the bonnet to open and close without issue. After a bit more tinkering with final positions we tightened it all down and began fitting the door strikers and door seals.

After discussing with my normal parts supplier he said he couldn’t get hold of any AllMakes door seals that were recommended in the mud4fun blog, so for now i will settle with britpart. So on they went too, the fronts appeared to be a good fit, the rear one was a little long so shortened it to suit.

With all the doors shut we then put all the bolts back in and re tested the doors, for now they are a bit stiff but expect this to ease up after a bit of use.

As the weather was nice we also took the chance to paint the new light surrounds and front grill then fitted.

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Next job will be to start working on electrical bits, get all the lights working again.

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Car 2 : Half Term Progress

 

Well after a few quiet weeks busy with work and other jobs I had a week off so decided to make plenty of progress with the car.

This week we have re fitted the glass in the back of the car, bolted the body work down, wings bolted in place, checker plate riveted back to the wings.

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In the process of putting the off side rear wing in place we noticed a small drip of power steering fluid, so we tightened the pipe a bit more and a couple of minutes later the fluid was pouring out.

After a small amount of investigation we noticed a split in the metal hose, so a trip to the parts supplier resulted in the purchase of NTC8861 which is a hose from a 4 bolt power steering box instead of the 3 i have fitted.  Initially the new hose wouldn’t fit but after a small adaptation with a grinder the pipe fitted and refilled with no issues.

The photo below shows the new pipe fitted.

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After putting time in over the week we feel we have made some big progress and hopefully carry on with the refitting of the doors and bonnet so will look even better then.

Sunday progress

Well we rebuilt and returned the doors to the car today and it really looks like its getting there.

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We also fitted the bonnet back on

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Next up we are going to loosen everything up a bit and correct alignment, the tub is slightly wonky so the doors look out of line so we will correct this and hopefully realign right

Car 2 : Door Repairs

Well after a couple of weeks work we have finished doing the metal repairs to the doors.

Where needed the doors have had the rusty frame cut out and replaced with home made sections.

The N/S door was in need of a lot of work we replaced almost half the frame.

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The O/S door only required the bottom replacing

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The Rear door was a little rusty plus also bent from a small collision a couple of years ago with a metal bollard.  The rear door also had its main skin replaced as it was in too bad a state and not too expensive to buy.

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The front doors could do with new skins in time but the best price that we can find at the moment is £114 each, so it may be a plan in the future to make some ourselves.

Soon we will be prepping the doors for painting then can be taken to the car after being built up again.

Car 2 : Roof

When painting the car there was discussions over what colour to paint the roof, should we go white like the original scheme or should we body colour similar to the more modern cars.

To add a bit of contrast to all the blue we decided to paint it original white also known as Ivory White.  So a trip to Car Paint UK with the name and the LRC code and they mixed up 2 liters for us.   This was primed and sprayed over a weekend then put wrapped up as we weren’t finished just yet.

To add a unique look to the car we decided that the strengthening bars on the top could be painted the same blue as the body work.  So we masked up the bits in between and got busy with the brush.

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After leaving to dry for the night we came back and weren’t 100% happy with the finish, so out with the wet and dry and then mixed up a small amount of blue to spray.

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The spray was giving a much nicer finish so after a number of coats again left to dry over night.  When we came back to it the finish was much more uniform and smoother than the brush.

The next job was removing all the masking and see how it looked in the end.  We weren’t disappointed by how it looked.

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There was a bit of running off the bars but as its the roof we weren’t that bothered, if we decide in the future to neaten it can be reverse masked and either sprayed white again or just touched in with a brush.

Then all that was left was to take the roof from the workshop to the build and store in the safest place possible.

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With a couple of bolts holding it in place it now won’t fall off and shouldn’t get scratched up there.

Car 2 : It Lives

Well after getting so close to starting the car last weekend this week we decided to look at it again.  After a bit of diagnostics with the multi meter when turning the key, we then decided to look what the brown / orange wire we had on the ignition was doing, after following it down it was found in the fuse board.

We removed the wire and then the start relay started clicking.  So with fuel stop solenoid disconnected we turned the key and the engine turned.  After this we checked all things needed for the engine to run were in place and connected the stop solenoid.

Below is a little video of the next moments.

As the cooling system has no water in we only ran for a couple of seconds, but was a really good night.

For the weekend ahead the plan is to prep and paint the roof in Ivory White as per original colour scheme.  Between coats of paint we will also be working on the doors, re skinning the near side door and stripping down and repairing the off side and rear doors.  If we get a chance we will also run the car for a couple of minutes to allow us to change the oil.

All being well Sunday night the roof will be sat on the car and it will really look like a land rover again.

Car 1 : Good Progress

Well after the haul of new parts in the last post it would have been wrong not to have started bolting them on as soon as we have time.

So a lot of time this weekend was put to getting parts on the car and see good progress, so Saturday was spent mostly carrying out repairs to the garage as there was a problem with one of the corners.  While this was happening we took all the body work off the chassis allowing better access to the chassis.

First parts to be fitted were the exhaust, after a bit of twisting and swearing we got the front pipe in place, twisting under the chassis cross member but over the gearbox one.  once in place the other sections were put in place and then all bolted together and adjusted to keep it away from anything that would cause a rattle.

We also pressed out and fitted the new seals and bearing to the front hubs but it was then too late to refit them, that was a job for Sunday.

On Sunday after a slightly later start than planned came the replacement of the front hubs they slid on nicely and were bolted up in a matter of minutes. The ends of the front hubs will be replaced in the near future with a set of free wheeling hubs that we have on a spare axle in storage.  We also bolted in the pipe from lift pump to carburetor so most of the fuel system is now completed.

Then we moved on to fitting the brake refurbish kits to each corner, so on with new wheel cylinders, shoes, springs and drums.  Within an hour all 4 were done and the wheels back on the car.

We then moved to the hand brake for which we had new shoes and springs and had the drum machined to remove the rust and give a nice smooth surface.

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Car 2 : Sills & Seat Box & Battery

Well over the weekend we did a bit of work on the car, we removed the fuel tank yet again to allow access for the inner sills to be located.

Reference points for the bolt holes in the back of the sill bracket were taken, drilled in to the front of the tub panel, offered up to check the alignment and it was all good.  the same steps were repeated on the near side of the car and with the holes in a good position we then dropped the seat box in to place.

The seat box had holes in from the old car so when they were all lined up we bolted the box to the sill in the back and along the side of the car.  This then gave us position for the holes in the back on the box which we drilled out and bolted with M6 x 20 and Nylocs.

The seat box being located then allowed for the transmission tunnel cover to be screwed in and matting put in.  The other bonus was we could now fit the battery to the car and run some wire in.

I have previous purchased 2m of Red cable and 1m of Black for the battery, I went for a massively over rated cable capable of 415 Amps, shouldn’t have any issues with the cables melting all being well.

So with the battery connected it would have been wrong not to turn the key and see what happened.  The answer was nothing, when turning the key we got oil pressure light and charge warning light.  Nothing on cold start and when actually trying to crank the engine nothing happened.  So after a bit of a look around and trying of a few bits we decided enough was done for the weekend and can come back to the wiring another day.

Other issues discovered this weekend include the radiator has a hole in somewhere as when we filled it up a puddle started forming under it, this will be taken out and will get a price on test and repair, if its more expensive than a new one we might go down that route.

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