Tag Archives: galvanised

Tom’s Car : Started

Well last night we finally got round to starting work on changing Tom’s chassis.  This time round we are going to try and take the body off the car in one piece so that we haven’t got to worry about lining all the panels back up at the end of it.

To do this we have got 3 editions of Land Rover Monthly, which handily show the the process using a 2 post ramp to remove the body.  while we are reliant on human power we think it can be done.

So last night we carried out the following steps:

  • Removed the 10 M8 x 20 bolts from the rear of the tub to cross member tabs
  • Removed the 4 screws holding the filler neck to the tub
  • Removed the Gear lever
  • Removed handbrake cable
  • Removed front bumper

The next steps will be undoing the other connections between body and chassis such as fixing bolts electricals and ancillaries then looking to remove the wings and bonnet to make the body work removal easier.

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Start of a journey

Well Tuesday 9th June marked the start in our next journey, the delivery of the chassis for the 300tdi 90.

Over coming months we are going to be doing the chassis swap on this car and hopefully documenting it the blog.

Keep an eye out for progress and photos.  The plan for this one might be to lift the body off in one go so we all need to hit the gym a bit.

A long needed update

Well things have been a bit manic recently so updates were last thing on the mind.

But alas here we are April 2015 and here is an update on how things are going.

Ian’s Car – 200tdi 90

Well 12 months since the rebuild finished, its MOT time again.  Car went in for its test Tuesday 7th April.  It failed 😦  The issues were headlights weren’t bright enough, the drivers door wouldn’t open from inside the car.

So all in all not too bad, but the worst item was down as an advisory but actually caused the end of the test.  A UJ in the rear prop had failed to the point where the tester wasn’t willing to carry out deceleration tests.  The prop was unbolted and the UJ’s purchased and replaced.  the prop then bolted back on and boy did it make a difference.

The door not opening was a case of adjustments on the mechanism for the handles just shortened them a bit and opening now much easier.

The headlights were the biggest concern.  As I have high performance bulbs fitted to the car when the tester said they didn’t register on the testing machine.  So reading around the subject points at a burnt out light switch causing poor performance.  The solution is to put a relay feed to the lights.  I purchased a Red Bison Boomslang from Paddockspares for £30 it was a bargain for the entire kit.  I had it fitted in no time and made a massive improvement, its a product I would recommend to anyone.

MOT Retest 18 April 1pm.  Result: Car passed

Jordan’s Series II

Well not much work has been done on the car since November, panels are now painted but not yet fitted to the car.  The accelerator has now been refitted and the car can be driven around.

The main reasons for this is we have been busy working on Jordan’s Discovery 2, which since november has had a number of coolant hoses as it has been loosing coolant and the pressure build up has popped them.  We have now replaced the suspected cause of the coolant loss and so far so good.

Nick’s Discovery

It has been plodding along as normal.  We had a bit of fun while jet washing it ready for MOT when the jet wash smashed the sun roof.  so that has been replaced and the alpine windows have been taken out and covered over.

Matthews Series.

As Matthew has decided he isn’t friends with 2 / 3 of us working on Land Rovers there will be no further updates about his car as we dont see him any more.

New Cars:

Yes we have been joined by two more land rovers that we can enjoy working on.

Daisy The Defender is a 2006 TD5 90, owned by some friends we have had a little bit of work to do on the car already including replacing a failed fuel pump and then adding some new bits such as chequer plate wing tops and a new bumper.  With being such a new car there shouldnt be that much to do on it for now.

Tom’s 300tdi 90, this is going to be our next big project, Toms car is in need of a new chassis, due to the amount of rust it has, we could go down the route of repair pieces but Tom fancies doing a chassis, so one has been ordered so big project ahead for the summer.  There should be plenty of updates on this one.

Car 2 : Rock Sliders

Well as the car will be used for off roading at times we decided to make some rock sliders like we had fitted to the car before the rebuild.  We were unable to re use the originals as fitting involved a big sledge hammer to knock one of the fixings in to the rear tubular outrigger.

This time round we got hold of some 80 x 40 3 mm box section, measured the lengths between wheel arches and cut to length.  The fixing for the sliders were to be the tubular outrigger at the back and the bulkhead at the front.

So with some handy extra bits of pipe and 80 mm angle we made the mounting plates and clamped up the sliders, tacking them all together before removing from the car and welding fully.  Handily at the time dads work were prepping a job for galvanizing and the bosses kindly let us put the sliders in with that.

On Friday i got a phone call saying that the sliders had been returned and looked good, so a small job for the weekend was fitting them, also swapping the bolts in the bulkhead over.

As Saturday was a nice sunny day it took all of about 30 minutes to fit them and it looks great, we just need to modify the wheel arch eyebrows to fit correctly.

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